## Challenge: Miniaturized Electronics Connector
A global consumer electronics company required a high-density, miniaturized connector for their next-generation smart device. The design demanded extremely tight tolerances, excellent electrical insulation, and integrated EMI (Electromagnetic Interference) shielding.
### Solution: Micro-Molding & Insert Molding
Mouldible leveraged its micro-molding capabilities to produce the intricate plastic housing with features down to 0.05mm. We then utilized insert molding to precisely integrate the metal pins and a conductive shielding layer within the plastic body, ensuring robust signal integrity and EMI protection.
### Results: Performance & Reliability
* **Ultra-Precision**: Achieved sub-micron tolerances for perfect mating.
* **Signal Integrity**: Integrated shielding effectively mitigated EMI.
* **Durability**: Connectors withstood rigorous pull-force and environmental tests.
* **Scalable Production**: Delivered high volumes to meet consumer demand.
This project demonstrates Mouldible's ability to push the boundaries of precision molding for the electronics industry, delivering critical components that enable advanced device functionality.