Expert Plastic Tooling Design
Custom injection mold design and manufacturing with CAD/CAM technology, multi-cavity configurations, and precision machining. 18+ years of tooling expertise.
Comprehensive Tooling Design Capabilities
From concept to production, our tooling design services cover every aspect of injection mold development with advanced technology and expert craftsmanship.
- 3D mold modeling
- Mold flow analysis
- Cooling optimization
- Gate placement
- Up to 64 cavities
- Balanced runner systems
- Uniform filling
- Cycle time optimization
- 5-axis CNC machining
- EDM capabilities
- Surface finishing
- Quality inspection
- Valve gate systems
- Temperature control
- Manifold design
- Maintenance support
- Fill pattern analysis
- Cooling simulation
- Warpage prediction
- Gate optimization
- Dimensional inspection
- Trial runs
- Performance testing
- Documentation
Mold Types & Configurations
Comprehensive range of mold types and configurations to meet diverse production requirements and optimize manufacturing efficiency.
Individual part production with maximum precision and control
Prototypes, large parts, complex geometries
High precision, easy maintenance, cost-effective for low volumes
Multiple identical parts in one molding cycle for efficiency
High-volume production, small to medium parts
Reduced cycle time, lower per-part cost, increased productivity
Different parts molded simultaneously in one tool
Related components, assembly sets, product families
Reduced tooling costs, synchronized production, material efficiency
Tooling Design Process
Systematic approach to mold design ensuring optimal performance, manufacturability, and longevity.
Design Analysis & DFM
Comprehensive review of part geometry, material requirements, and manufacturing constraints. Design for Manufacturing (DFM) recommendations to optimize moldability.
DFM report, material recommendations, feasibility analysis
Mold Flow Simulation
Advanced computer simulation to analyze filling patterns, cooling efficiency, and potential defects. Optimization of gate locations and runner systems.
Flow analysis report, cooling simulation, warpage prediction
3D Mold Design
Detailed CAD modeling of all mold components including core, cavity, cooling channels, and ejection systems. Design validation and interference checking.
3D mold model, technical drawings, bill of materials
Manufacturing & Testing
Precision machining using CNC and EDM processes. Assembly, testing, and validation with trial runs to ensure optimal performance.
Finished mold, trial parts, performance documentation
Technical Specifications
Advanced capabilities and precision specifications for complex tooling requirements.
Precision CNC machining capability
Large part capability
Multi-cavity efficiency
Mirror polish capability
Heavy-duty construction
Optimized temperature control
Long-lasting performance
Production tooling delivery
Tooling Lifecycle & Maintenance
Comprehensive support throughout the entire mold lifecycle to maximize performance and longevity.
Regular maintenance schedules to prevent issues and extend tool life.
- Cleaning and inspection
- Lubrication of moving parts
- Cooling system maintenance
- Wear component replacement
Continuous monitoring of mold performance and part quality metrics.
- Cycle time tracking
- Part quality analysis
- Dimensional monitoring
- Defect rate assessment
Expert repair services and design modifications to adapt to changing requirements.
- Damage repair and restoration
- Design modifications
- Cavity additions
- Performance upgrades
Ready to Design Your Custom Tooling?
Get expert tooling design consultation and a detailed quote for your injection mold requirements. Our experienced team will optimize your design for performance and cost-effectiveness.