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Precision Electronics Manufacturing

Electronics Plastic Molding Specialists

Precision electronics plastic molding for housings, connectors, and components. EMI shielding capabilities, ESD-safe materials, and tight tolerances for demanding electronic applications.

±0.02mm
Precision Tolerance
100+
Electronic Materials
80dB
EMI Shielding
Class 10K
Clean Room
Electronics plastic molding precision housings and connectors
EMI Shielding
Advanced Protection

Electronics Plastic Molding Applications

Comprehensive range of electronic components and housings manufactured with precision molding, advanced materials, and specialized capabilities.

Device Housings
Device Housings
Precision molded housings for electronic devices with EMI shielding and thermal management.
Common Components:
  • Smartphone cases
  • Tablet housings
  • Router enclosures
  • Set-top boxes
  • Gaming consoles
Key Features:

EMI shielding, heat dissipation, impact resistance

Connectors & Terminals
Connectors & Terminals
High-precision connectors and terminals with excellent electrical properties and durability.
Common Components:
  • USB connectors
  • HDMI housings
  • Power connectors
  • Data terminals
  • Fiber optic connectors
Key Features:

Dimensional accuracy, electrical insulation, contact reliability

Circuit Protection
Circuit Protection
Components for circuit protection and electrical safety with flame retardant materials.
Common Components:
  • Fuse holders
  • Circuit breaker housings
  • Surge protector cases
  • Switch housings
  • Relay enclosures
Key Features:

Flame retardancy, arc resistance, tracking resistance

LED & Lighting
LED & Lighting
Optical components and housings for LED and lighting applications with superior clarity.
Common Components:
  • LED housings
  • Light guides
  • Reflectors
  • Diffusers
  • Lens assemblies
Key Features:

Optical clarity, UV stability, thermal management

PCB Components
PCB Components
Precision components for PCB mounting and protection with ESD-safe materials.
Common Components:
  • PCB standoffs
  • Board spacers
  • Component holders
  • Test fixtures
  • Protective covers
Key Features:

ESD protection, dimensional stability, chemical resistance

Cable Management
Cable Management
Cable management solutions with flexibility and durability for electronic assemblies.
Common Components:
  • Cable ties
  • Wire harness clips
  • Cable glands
  • Strain reliefs
  • Cord grips
Key Features:

Flexibility, UV resistance, chemical compatibility

Electronics-Grade Materials

Specialized materials engineered for electronic applications with superior electrical, thermal, and mechanical properties.

PBT (Electronics Grade)
Properties:

Excellent electrical properties, dimensional stability, chemical resistance

Applications:

Connectors, switches, circuit breakers, automotive electronics

Electrical Properties:

Volume resistivity: >10¹⁴ Ω·cm, Dielectric strength: 20 kV/mm

Temperature Range:

-40°C to +140°C

PA66 (Glass Filled)
Properties:

High strength, heat resistance, good electrical insulation

Applications:

Housings, brackets, structural components, heat sinks

Electrical Properties:

CTI 600, GWIT 775°C, UL 94 V-0

Temperature Range:

-40°C to +150°C

PPS (Polyphenylene Sulfide)
Properties:

Excellent chemical resistance, high temperature stability, low moisture absorption

Applications:

High-frequency connectors, automotive sensors, pump components

Electrical Properties:

Low dielectric loss, high frequency stability

Temperature Range:

-40°C to +200°C

EMI Shielding Solutions

Advanced electromagnetic interference shielding capabilities for electronic devices requiring EMC compliance and signal integrity.

Conductive Plastic Molding

Injection molded parts with integrated EMI shielding using conductive fillers

Shielding Performance:40-80 dB shielding effectiveness
Effectiveness Rating75%
Applications:

Device housings, enclosures, connector shells

Advantages:
  • Cost-effective manufacturing
  • Complex geometries possible
  • Integrated design solutions
  • Consistent performance

Metallized Coatings

Post-molding metallization for enhanced EMI shielding performance

Shielding Performance:60-100 dB shielding effectiveness
Effectiveness Rating90%
Applications:

High-performance electronics, RF applications

Advantages:
  • Superior shielding performance
  • Excellent conductivity
  • Corrosion resistance
  • Aesthetic appeal

Hybrid Solutions

Combination of conductive materials and coatings for optimal performance

Shielding Performance:80-120 dB shielding effectiveness
Effectiveness Rating95%
Applications:

Military, aerospace, medical electronics

Advantages:
  • Maximum shielding performance
  • Customizable solutions
  • Multi-frequency protection
  • Regulatory compliance
EMI Testing Capabilities
10 MHz - 18 GHz
Frequency Range
120 dB
Max Shielding
ASTM D4935
Test Standard
IEEE 299
Enclosure Testing
EMC Compliance Support
  • FCC Part 15 compliance testing
  • CE marking EMC directive support
  • CISPR standards compliance
  • IEC 61000 series testing
  • MIL-STD-461 military standards
  • RTCA DO-160 aerospace standards
  • ISO 11452 automotive EMC
  • Custom EMC test protocols

Precision Manufacturing Capabilities

Advanced manufacturing processes and quality control systems ensuring tight tolerances and consistent quality for electronic components.

Dimensional Precision
Ultra-tight tolerances for critical electronic components and connectors
Capabilities:
  • ±0.02mm standard tolerance
  • ±0.01mm precision capability
  • GD&T compliance
  • CMM inspection
Applications:

Connectors, precision housings, optical components

Thermal Management
Advanced cooling solutions and heat dissipation features integrated into molded parts
Capabilities:
  • Heat sink integration
  • Thermal interface materials
  • Conformal cooling channels
  • Thermal analysis
Applications:

LED housings, power electronics, high-performance computing

Multi-Material Molding
Overmolding and insert molding for complex electronic assemblies
Capabilities:
  • 2K/3K overmolding
  • Metal insert molding
  • Gasket overmolding
  • Multi-durometer molding
Applications:

Waterproof connectors, cable assemblies, sealed housings

Surface Treatments
Specialized surface treatments for enhanced performance and aesthetics
Capabilities:
  • Texture applications
  • Anti-glare surfaces
  • Conductive coatings
  • Hydrophobic treatments
Applications:

Display bezels, touch surfaces, outdoor electronics

Clean Room Assembly
Controlled environment assembly for sensitive electronic components
Capabilities:
  • Class 10,000 clean room
  • ESD-safe environment
  • Contamination control
  • Particle monitoring
Applications:

Optical devices, sensors, precision instruments

Quality Control
Comprehensive testing and validation for electronic component performance
Capabilities:
  • Electrical testing
  • Environmental testing
  • Reliability testing
  • Statistical process control
Applications:

All electronic components and assemblies

Electronics Manufacturing Success Stories

Real-world examples of successful electronics plastic molding projects with advanced materials and precision manufacturing.

EMI Shielding
5G Router Housing with EMI Protection

High-performance router housing requiring 80dB EMI shielding effectiveness while maintaining thermal management and aesthetic appeal for consumer applications.

Challenge:

EMI shielding with heat dissipation and cost control

Solution:

Carbon fiber filled PC with integrated heat sinks

Performance:

85dB shielding, 30% better thermal performance

Results:

FCC compliance, successful market launch

Precision Molding
High-Frequency Connector Assembly

Precision connector housing for high-frequency applications requiring ±0.01mm tolerances and excellent electrical properties for data center and telecommunications equipment.

Challenge:

Ultra-tight tolerances with high-frequency performance

Solution:

PPS material with precision tooling and CMM inspection

Specifications:

±0.008mm achieved, 40GHz performance

Results:

Zero defects, 99.9% first-pass yield

Partner with Electronics Molding Specialists

Get precision electronics plastic molding with EMI shielding capabilities and tight tolerances. Our specialized team ensures optimal performance for demanding electronic applications.

±0.02mm Precision
80dB EMI Shielding
Class 10K Clean Room
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